Dynamic Characteristic Analysis and Experimental Verification of Rotor Systems in Large Synchronous Motors

Large synchronous motors are typically used to drive various load equipment, such as reciprocating compressors. Due to the continuous oscillation of the load, the pulsating torque acting on the main shaft of the synchronous motor will continuously vary with the load changes. This leads to forced oscillations during the dynamic stable operation of the unit, subsequently causing severe problems such as overheating, noise, and failures. Moreover, the rotor length of large synchronous motors is generally greater than the rotor diameter, giving the rotor certain flexible characteristics. During a motor’s operation, it is necessary to cross the first-order critical speed, making resonance highly likely to occur. Therefore, the analysis of dynamic characteristics of large synchronous motors is particularly important. This study investigates the dynamic characteristics of a 7800 kW-18P large synchronous motor rotor system through comprehensive theoretical and experimental analyses. The research encompasses three key aspects: (1) modal analysis comparing fan-equipped and fan-free configurations, (2) harmonic response evaluation, and (3) critical speed determination under concentrated mass conditions. Experimental validation was performed via impact hammer testing, with measured natural frequencies showing a strong correlation with simulated results for the magnetic pole core assembly. The findings not only confirm the operational speed validity but also establish a reliable foundation for the subsequent structural optimization of high-power synchronous machines.