Effect of Curing Parameter on the Performance of Electric-Induced Heating-Cured Carbon Fiber-Reinforced Conductive Cement-Based Materials: Experiment and Finite Element Method Analysis

Winter concrete construction is a pivotal engineering issue that needs to be addressed due to the failure of cementitious materials to hydrate under severely low temperatures. To solve the problem, the electric-induced heating curing (EIH) method was presented to prepare cement mortar (CF-CM) at an environmental temperature of −20 °C. The influence of some key parameters, including carbon fiber (CF) content (0–0.9 vol%), preparation methods, and EIH curing regimes (constant power vs. constant voltage; frequency: 30–70 Hz), on the performance of CF-CM were examined. Furthermore, the curing temperature of EIH-cured specimens were simulated based on COMSOL Multiphysics software. The results demonstrated that the electrical percolation threshold of CFs inside the specimen was 0.6 vol%. EIH curing achieved 1-day early strength equivalent to 2 days of standard curing, and increasing CF content showed little influence on the mechanical properties of CF-CM specimens. Moreover, constant-power EIH maintained stable curing temperatures (>50 °C), outperforming unstable constant voltage curing. Applied frequency (30–70 Hz) exhibited negligible impact on compressive strength, validating standard 50 Hz AC for practical application. Furthermore, the optimal EIH power density identified based on COMSOL Multiphysics software was 667 W/m2, successfully maintaining specimen temperatures between 60 °C and 70 °C to enable rapid strength development under sub-zero conditions, laying a foundation for the use of COMSOL in the guidance of EIH curing regime design. This work provides a scientifically grounded and applicable solution for winter concrete construction.