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September 16, 2025Materials3 citationsOpen Access

Life Cycle Assessment (LCA) Challenges in Evaluating Emerging Battery Technologies: A Review

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RCRenata Costa

Key Points

  • End-of-life (EoL) material recovery remains constrained due to complex chemistries and regulatory gaps, highlighting a significant challenge.
  • Key barriers related to recovery efficiency and material complexity were identified in the comparative analysis of emerging battery systems.
  • Embedding design principles and harmonizing policy early could support sustainable outcomes across battery life cycles.
  • The review emphasizes the importance of transparent life cycle assessment data and open repositories for advancing circular economy principles.

Abstract

As the demand for more efficient energy storage solutions grows, emerging battery chemistries are being developed to complement or potentially replace conventional lithium-ion technologies. This review explores the circular economy potential of sodium (Na), magnesium (Mg), zinc (Zn), and aluminum (Al) battery systems as alternative post-lithium configurations. Through a comparative literature analysis, it identifies key barriers related to material complexity, recovery efficiency, and regulatory gaps, while highlighting opportunities for design improvements and policy alignment to enhance sustainability across battery life cycles. However, end-of-life (EoL) material recovery remains constrained by complex chemistries, low technology readiness levels, and fragmented regulatory frameworks. Embedding materials/battery design principles, transparent life cycle assessment (LCA) data (e.g., publishing LCAs in open repositories using a standard functional unit), and harmonized policy early could close material loops and transform the rising post-lithium battery stream into a circular-economy resource rather than a waste burden.

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Cite This Study

Renata Costa (2025) studied this question.

synapsesocial.com/papers/68d454c531b076d99fa5a062https://doi.org/10.3390/ma18184321
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