Development and Characterization of Sawdust-Based Ceramic Membranes for Textile Effluent Treatment

Membranes were assessed on a bench scale for their performance in methylene blue dye separation. The sawdust, along with Brazilian clay and kaolin, were mixed and compacted by uniaxial pressing and sintered at 650 °C. The membranes were characterized by several techniques, including X-ray diffraction, scanning electron microscopy, porosity, mechanical strength, water uptake, and membrane hydrodynamic permeability. The results demonstrated that the incorporation of sawdust not only altered the pore morphology but also significantly improved water permeation and dye removal efficiency. The ceramic membrane had an average pore diameter of 0.346–0.622 µm and porosities ranging from 40.85 to 42.96%. The membranes were applied to the microfiltration of synthetic effluent containing methylene blue (MB) and, additionally, subjected to investigation of their adsorptive capacity. All membrane variants showed high hydrophilicity (contact angles < 60°) and achieved MB rejection efficiencies higher than 96%, demonstrating their efficiency in treating dye-contaminated effluents. Batch adsorption using ceramic membranes (M0–M3) removed 34.0–41.2% of methylene blue. Adsorption behavior fitted both Langmuir and Freundlich models, indicating mixed mono- and multilayer mechanisms. FTIR confirmed electrostatic interactions, hydrogen bonding, and possible π–π interactions in dye retention.