Research of real-time corn yield monitoring system with DNN-based prediction model

The real-time monitoring of corn yield by a combine harvester is a critical data source for constructing the yield histogram, which significantly benefits precision management and decision-making in modern precision agriculture. While widely used, the current photoelectric sensor-based yield monitoring method has limitations. It detects the corn height on each scraper and calculates the yield through a geometric formula. However, it neglects the noticeable difference in the corn stacking patterns affected by factors such as feeding volume, terrain, and driving speed. This oversight often results in low accuracy and poor stability in the prediction of corn yield, highlighting the need for a more advanced approach. To resolve this, we employ EDEM discrete element simulation to demonstrate the large difference of corn stacking patterns on the scraper of the elevator corresponding to feeding volume. Then, we develop a real-time monitoring system on our self-developed double elevator testing rig for carrying out a composite dataset for training three machine learning algorithm-based models, namely Deep Neural Networks (DNN), Gradient Boosting Machine (GBM), and Random Forest (RF). Importantly, these models have undergone rigorous validation under various feeding volumes, ensuring their robustness and reliability. The auxiliary elevator speed is meticulously set at 150r/min, 225r/min, and 450r/min, providing a comprehensive performance assessment. The results denote that the DNN model performs best and is stable, with a coefficient of determination (R 2 ) of 0.998, root mean square error (RMSE) of 0.526, and mean absolute error (MAE) of 0.425. The paper also performs field experiments to test the proposed three prediction models and the system. The results also denote the DNN-based prediction model’s best performance for the lowest relative error of 2.29% and the highest average accuracy of 97.85%. Consequently, the proposed real-time corn yield monitoring system achieves high accuracy and reliability for the combine harvester applications.