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October 8, 2025Clinical and Experimental Dental Research4 citationsOpen Access

How Does the Bonding Strength of Reline Materials and Denture Teeth Vary Between 3D‐Printed and Milled Complete Denture Bases? A Systematic Review and Meta‐Analysis

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SASarah ArzaniIsfahan University of Medical SciencesEKErfan KhorasaniUniversity of Dental MedicineAMAida MokhlesiUniversal Scientific Education and Research Network

Key Points

  • Milled denture bases consistently show stronger bond strength to both denture teeth and reline materials.
  • Initial analysis indicated no significant difference, but milled bases were found superior after excluding two outliers.
  • A systematic approach included 20 studies with rigorous evaluation for bias and validity in comparing bond strengths.
  • Meta-analysis suggests reliance on milled bases due to their more reliable bonding performance compared to current 3D-printed bases.

Abstract

ABSTRACT Objective To systematically compare the bond strength of denture teeth and reline materials to additively manufactured (AM) versus subtractively milled (SM) denture base resins and to identify the material‐ and process‐related factors influencing bonding performance. Materials and Methods A systematic electronic search of PubMed, Scopus, Embase, Web of Science, the Cochrane Library, and Google Scholar was conducted up to December 10, 2024. Eligible in vitro studies comparing bond strength at either the tooth–base or reline–base interface using AM and SM denture bases were included. Studies that lacked direct comparison, involved conventional heat‐polymerized bases, or did not report quantitative bond strength data were excluded. Meta‐analyses were performed using random‐effects models, calculating mean differences (MD) for tooth bonding and standardized mean differences (SMD) for reline bonding. Subgroup, sensitivity, and publication bias analyses (Egger's regression and Begg's rank tests) were included. Risk of bias was evaluated using QUIN tools. Results Out of 2985 screened records, 20 studies comprising 156 independent comparisons were included; 41 for tooth bonding and 115 for reline bonding. Initial tooth‐bonding meta‐analysis revealed no significant difference; however, after exclusion of two outlier comparisons identified through sensitivity analysis ( n = 39), milled bases demonstrated significantly higher bond strength (MD = −2.43 MPa, 95% CI–3.90 to −0.96; p = 0.001). For reline bonding, AM bases consistently underperformed across all studies, with the pooled estimate favoring milled bases (SMD = −2.62, 95% CI–3.22 to −2.03; p = 0.001). Conclusion Within the limitations of this review, milled denture bases demonstrate consistently stronger and more reliable bonding to both teeth and reline materials than current printable photopolymer bases.

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Cite This Study

Arzani et al. (2025) studied this question.

synapsesocial.com/papers/68e62de1a8c0c6d458740009https://doi.org/10.1002/cre2.70234
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