12‐3: Materialization of Mid‐Resolution Quantum Dot Color Converters on G2.5 TFT‐LCD Production Line for Micro‐LED Displays

This study proposes a mass production solution for quantum dot color converter (QDCC) of mid‐resolution micro‐LED displays. Therefore, a gray bank materials and QD photoresist (PR) with high optical density (OD) and low film thickness were developed. The gray bank materials can achieve OD = 1.08 and a reflectivity of over 25% at a thickness of 4 μm. The red QDPR has OD = 1.93 at 3 μm, and the green QDPR has OD = 1.58 at 3.3 μm. Finally, a 125 PPI and 7‐inch QDCC were fabricated using a G2.5 TFT‐LCD production line, and the optimal material formula and process conditions were determined. Optical analysis shows color point uniformity with STD < 1.3%, indicating that this solution can provide excellent in‐plane uniformity.