Environmentally friendly binders from calcium carbide residue and silica fume and feasibility for soft clay stabilization

This investigation elucidates the development of an innovative, sustainable binder derived from calcium carbide residue and silica fume, aimed at enhancing soft clay stabilization with minimal environmental impact. Various mixtures were examined, focusing on the CaO to SiO2 molar ratio (Ca/Si), which varied from 1.85 to 0.65. Comprehensive analyses of the raw materials and pastes, including chemical composition, phase evolution, and microstructure, were conducted using techniques like Energy dispersive X-ray fluorescence, X-ray diffraction, thermogravimetric analysis, and scanning electron microscopy. Results indicate a significant impact of raw material fractions on the compressive strength and cementitious properties. The mixture with a Ca/Si of 1.55 demonstrated the highest long-term strength, attributed to increased C–S–H content. A mixture of 30 wt% calcium carbide residue and silica fume was found to improve the unconfined compressive strength of soft Bangkok clay by 84% compared to 10 wt% ordinary Portland cement, demonstrating its efficacy and potential for widespread application in green construction initiatives. This research not only promotes the recycling of industrial by-products, reducing environmental impact, but also represents a significant advancement in sustainable construction materials.