Preparation and Properties of Composite Coatings Fabricated from Carved Lacquer Waste and Waterborne Acrylic Resin

This study developed a waterborne UV-curable acrylic composite coating incorporated with carved lacquer powder and systematically investigated the effects of powder and deionized water content on its properties. The results showed that the carved lacquer powder content significantly influenced the optical, mechanical, and curing behaviors of the coating, while the water content had negligible impact. Specifically, increasing the powder content reduced lightness, enhanced red hue, and decreased gloss. An optimal comprehensive performance was achieved at 20% powder content, with adhesion reaching grade 5, flexibility of 10 mm, and impact resistance of 6 kg·cm. FTIR analysis confirmed that high powder content (≥20%) led to incomplete curing due to UV shielding. The coatings showed moderate resistance to water, acid, and saline environments but poor alkaline resistance due to the chemical instability of cinnabar. SEM revealed increased surface roughness at high powder loading (30%). More importantly, this work presents a sustainable approach to recycle carved lacquer waste and demonstrates a viable strategy for incorporating traditional cultural heritage materials into advanced functional coatings. The study demonstrates that carved lacquer powder can be effectively integrated into UV-curable coatings to achieve unique decorative effects, and a content of approximately 20% is recommended to achieve balanced properties.