SWCNT-Based Composite Films with High Mechanical Strength and Stretchability by Combining Inorganic-Blended Acrylic Emulsion for Various Thermoelectric Generators

Single-walled carbon nanotube (SWCNT) films are potential materials for thermoelectric generators (TEGs) owing to their flexibility and high thermoelectric performance near 300 K. However, they inherently exhibit low mechanical strength and high thermal conductivity. To address these limitations, SWCNT-based composite films were fabricated by combining SWCNTs with varying amounts of an inorganic-blended acrylic emulsion additive. The resulting SWCNT-based composite films exhibited significantly improved mechanical properties, with breaking strain and tensile strength values approximately thirty and two times higher, respectively, than those of the additive-free SWCNT film. Thermal conductivity decreased from 7.3 W/(m·K) for the additive-free SWCNT film to 2.1 W/(m·K) for the SWCNT-based composite films. Two types of TEGs were fabricated using the composite films: (1) the water-floating TEG, which generated a temperature difference through evaporative cooling; and (2) the standard TEG, which generated a temperature difference when vertically mounted on a heater. The output voltage of the first type of TEGs decreased as the additive amount increased, owing to reduced evaporative cooling. However, the second type of TEGs increased the output voltage by adding the appropriate amount of additive owing to the film’s low thermal conductivity. These findings are significantly helpful in using TEGs with appropriate designs and placements.