Melt Pool Dynamics and Quantitative Prediction of Surface Topography in Laser Selective Forming of Optical Glass

Laser local forming is an effective method for reshaping optical glass, yet the deformation of the material during the cooling phase remains poorly understood. This study investigates the dynamic evolution of the molten pool, specifically focusing on the transition from an initial convex shape to a final “M-shaped” profile. A combined approach using thermal-fluid simulation and high-speed imaging experiments was employed to track the surface changes throughout the heating and cooling cycles. The results show that while the surface bulges outward during laser irradiation, the material redistributes after the laser is switched off due to non-uniform cooling and volumetric shrinkage. The specific roles of viscosity and surface tension in driving this reverse flow were identified. Furthermore, the study established a quantitative model linking laser parameters to the final surface dimensions, providing a reliable tool for predicting and controlling the precision of glass forming.