A Comparative Evaluation of Three Valorisation Pathways for Waste Electric Arc Furnace Slag to Improve Its Use as an Eco-Logical Binder

The urgent need to reduce greenhouse gas emissions and enhance resource circularity is driving the cement and construction industry to explore alternatives to clinker-based binders. Electric arc furnace slag (EAFS), a major steelmaking by-product, is currently underutilised as a binder due to its low intrinsic reactivity. This study provides a comparative evaluation of three distinct valorisation pathways for the same EAFS—use as a supplementary cementitious material (SCM), as a precursor for alkali-activated binders, and as a component in accelerated carbonation systems—thereby highlighting its multifunctional and more ecological binding potential. A comprehensive physicochemical characterisation was conducted, followed by mechanical performance assessment under different curing regimes. When used as an SCM, partial cement replacement resulted in no loss of mechanical performance and a compressive strength increase of up to 8.9% at 10% replacement, demonstrating its suitability for structural applications. Under accelerated carbonation, specimens with 50% replacement of cement and sand achieved compressive strengths of 46.7 MPa, comparable to the non-carbonated reference (47 MPa), indicating full strength recovery despite high substitution levels. Full replacement systems based on alkali activation or carbonation of EAFS achieved moderate compressive strengths (~10 MPa), suitable for non-structural applications, with clear potential for improvement through optimisation of activation and curing conditions. Overall, this work demonstrates that EAFS can be effectively valorised through multiple reaction routes, supporting its role as a versatile and low-carbon resource for sustainable cementitious materials.