An Integrated Framework for Pavement Crack Segmentation and Severity Estimation

Pavement maintenance programs rely on timely and accurate crack assessment to preserve roadway quality and reduce long-term rehabilitation costs. Manual inspection remains the prevailing practice, yet it is slow, subjective, and exposes crews to safety risks. Automating crack detection under real-world roadway conditions remains challenging due to inconsistent lighting, shadows, stains, and surface textures that obscure distress features. This study examines the applicability of an integrated, vehicle-mounted framework for automated pavement crack segmentation and width-based severity estimation under practical roadway operating conditions. Data were collected from a moving vehicle using a custom camera–GPS system operating under diverse conditions, capturing the variability encountered in practical surveys. The proposed approach employs a state-of-the-art segmentation model and a calibrated width estimation tool that converts pixel-level crack measurements into physical units using a position-dependent regression model. The key contribution of this work is a unified segmentation and severity evaluation pipeline supported by a novel pixel-to-inch calibration surface and validated using images acquired during normal driving operations and manual field crack measurements. By combining advanced computer vision techniques with practical field-oriented data collection, the proposed system provides a deployable solution for roadway crack assessment, enabling safer, faster, and more scalable network-level pavement monitoring.