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March 7, 2026The International Journal of Advanced Manufacturing Technology0 citationsOpen Access

Heterogeneous swarm manufacturing: a framework and proof-of-concept study

RWRencheng WuNTNahid TusharZHZachary Hyden

Key Points

  • The aim is to create a flexible framework for manufacturing robots to work together on various tasks.
  • Developed a framework for heterogeneous swarm manufacturing (HSM).
  • Created a testbed with four types of robots: 3D printing, laser processing, transport, and assembly.
  • Conducted proof-of-concept case studies with specific manufacturing projects.
  • Framework effectively guided dynamic planning in swarm manufacturing.
  • HSM showed potential to enhance adaptability and resilience in modern factories.
  • Successful manufacturing of complex products, such as a mini-electric vehicle.

Abstract

Modern factories, despite advancements in automation and digitalization, are still limited in adapting to different products due to their design for specific purposes and dependence on specialized supply chains. This rigidity limits their adaptability and resilience to disruptions. This paper introduces a comprehensive framework for Heterogeneous Swarm Manufacturing (HSM) that enables a swarm of different manufacturing robots to dynamically reconfigure and cooperatively execute hybrid manufacturing tasks. The framework encompasses processes including task division, task allocation, dynamic scheduling, and path planning, addressing the complexities of interdependence between these processes. To validate the framework, we developed a testbed featuring four types of robot-3D printing robots, laser processing robots, transport robots, and assembly robots—operating on a modular floor tile system and conducted two proof-of-concept case studies by manufacturing a large-scale Razorback Logo and a fully functional mini-electric vehicle (Mini-EV). The results demonstrated the effectiveness of the framework in guiding the planning of heterogeneous swarm manufacturing. The results show the promise of HSM to improve the adaptability and resilience of manufacturing systems, paving the way for more agile, general-purpose factories.

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Cite This Study

Wu et al. (2026) studied this question.

synapsesocial.com/papers/69abc1955af8044f7a4ea688https://doi.org/10.1007/s00170-025-17055-9
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