Impact of Lateral Hollow Wear Depth on 400 km/h Wheel–Rail Contact and Noise Radiation

Lateral wear inevitably develops on the wheel treads of high-speed trains after a period of operation. Extensive research has been dedicated to circumferential wear (e.g., wheel polygonization), whereas studies on lateral tread wear and its impact on wheel-rail noise remain limited. This study investigates this issue through a combined approach of field measurements and numerical simulation. First, lateral wear profiles are measured on in-service high-speed train wheels, and their patterns are systematically analyzed. Subsequently, a three-dimensional transient wheel-rail rolling contact model is developed using the explicit finite element method. This model is employed to analyze the effects of the lateral hollow wear depth on the contact patch position and wheel-rail forces at 400 km/h. Finally, these calculated forces are imported into a coupled wheel-rail vibration and acoustic radiation model to predict noise characteristics at different wear depths. This study clarifies the coupling of lateral tread hollow wear with wheel-rail contact characteristics at 400 km/h and quantifies its mechanical influence on high-frequency wheel-rail noise via contact patch evolution and structural receptance variation. The results demonstrate that lateral wear manifests as hollow wear, with a maximum depth of approximately 1 mm within a reprofiling cycle. It has been found that as the hollow wear depth increases, the contact patch center shifts toward the wheel flange, and its major axis elongates. Consequently, wheel-rail noise increases significantly with greater wear depth. Specifically, a wear depth increase of 0.78 mm leads to increments of 2.3 dB in wheel noise, 0.9 dB in rail noise, and 1.0 dB in total wheel-rail noise. These findings underscore that tread hollow wear is a significant contributor to high-speed wheel-rail noise, highlighting the need for its consideration in maintenance and noise control strategies.