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April 12, 2026Heat Transfer0 citations

Engine Performance, Emissions, and Wear Behavior of Surfactant‐Free Crude Palm Oil Water Emulsion Fuel

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MIMohamed Shukri Mohamed IsmailUniversity of Kuala LumpurWYWira Jazair YahyaAIAhmad Muhsin Ithnin

Key Points

  • The study aims to evaluate the effects of a surfactant-free water emulsion fuel made from crude palm oil on engine performance and emissions.
  • Produced surfactant-free crude palm oil water emulsion fuel (DCPOE) using a real-time emulsion fuel supply system.
  • Conducted engine tests to compare performance and emissions against standard B10 diesel.
  • Analyzed lubricating oil for wear characteristics post-testing.
  • DCPOE achieved brake specific fuel consumption and brake thermal efficiency similar to B10 diesel.
  • NOx emissions decreased significantly by up to 65.5% under various load conditions.
  • Smoke opacity decreased by up to 11.9%, indicating reduced particulate emissions.
  • Lubricating oil showed lower iron and chromium concentrations, translating to reduced wear on engine components.

Abstract

ABSTRACT Biodiesel‐fueled diesel engines offer lower emissions and improved sustainability, yet their adoption remains limited by high transesterification costs and increased NOx formation. This study examines the impact of adding water to a crude palm oil blend (DCPO) on engine performance, emissions, and wear characteristics. A Crude Palm Oil Water Emulsion Fuel (DCPOE) was produced without chemical surfactants using an in‐house Real Time Non‐Surfactant Emulsion Fuel Supply System (RTES). Engine tests showed that DCPOE delivered brake specific fuel consumption and brake thermal efficiency comparable to B10 diesel. NOx emissions decreased by 65.5%, 3.1%, and 21.6% at idling, 1 and 2 kW loads, respectively, and remained consistently lower than those of DCPO. Smoke opacity was reduced by up to 11.9%, while exhaust gas temperature and CO emissions increased slightly due to the higher oxygen and water content. Lubricating oil analysis indicated reduced iron and chromium concentrations, suggesting lower cylinder liner and piston ring wear relative to B10 diesel operation. Overall, the RTES‐generated CPO water emulsion fuel shows strong potential as a cost effective, additive free, and cleaner diesel alternative with measurable tribological benefits.

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Cite This Study

Ismail et al. (2026) studied this question.

synapsesocial.com/papers/69db38274fe01fead37c6539https://doi.org/10.1002/htj.70248
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