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May 20, 2026Inorganic Materials Applied Research0 citations

Modern Methods for Processing Ceramic Parts

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ITI. Yu. TimokhinDED. V. EroshinEME. V. Maslova

Key Points

  • The aim is to review modern methods for processing ceramic materials and analyze their effects on performance and efficiency.
  • Analyzed abrasive processing methods using diamond wheels with various geometries.
  • Examined characteristics of laser processing, including generator types and parameters.
  • Investigated neural network models for real-time control of machining parameters.
  • Modified cutting zone geometries reduced cutting force and increased tool life.
  • Intermittent grinding led to better heat management, minimizing thermal load on workpieces.
  • Utilization of femtosecond laser pulses decreased thermal damage to ceramics.

Abstract

This article presents an analytical review of modern methods for mechanical and contactless processing of ceramic materials, taking into account the physicochemical properties that emerge during high-energy impacts on solids in the working zone. It systematizes abrasive processing methods using diamond wheels with modified cutting zone geometries: fractal, bionic, segmented, and combined (1A1 + 1V1). It is shown that these designs reduce cutting force, local temperature in the contact zone, and abrasive load, increasing tool life. The article analyzes the features of intermittent grinding, in which material is removed from different areas of the cutting surface. This increases the amount of heat carried away by the chips and reduces the thermal load on the workpiece due to limited heating of the subsurface layers. The article examines the features of laser processing of ceramics, including the types of generators used and their parameters (wavelength, power, pulse frequency), as well as the influence of thermophysical factors on the quality of the resulting surface. Special attention is given to reducing thermal damage using femtosecond pulses and water cooling. Laser, ultrasonic, and hybrid laser-mechanical methods are described, including milling with preheating of the machining zone, which provides localized strength reduction and increased productivity. The limitations associated with synchronizing the movement of the radiation source and tool when machining complex surfaces are discussed. The feasibility of using neural network models for intelligent control of machining parameters in real time is demonstrated.

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Cite This Study

Timokhin et al. (2026) studied this question.

synapsesocial.com/papers/6a0d4fecf03e14405aa9b637https://doi.org/10.1134/s2075113326700164
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