Leveraging intelligent manufacturing execution systems for digital transformation in the food and beverage industry

Purpose This paper examines the evolution of manufacturing execution systems (MES) into intelligent platforms during the digital revolution in the food and beverage industry. The objective is to illustrate how intelligent MES (IMES) effectively addresses emerging issues due to market fluctuations, regulatory changes and sustainability objectives, particularly by leveraging breakthroughs in automation, reconfigurability and real-time decision-making to achieve Industry 4.0 aspirations. The primary inquiry is how the food and beverage (F&B) sector can utilize IMES in its operations and strategies to adapt to evolving challenges in a digital landscape. Design/methodology/approach The study utilizes a comprehensive research technique, examining publication patterns and contributions from various databases. It supports its conclusions with practical applications and case studies. It outlines eight case studies from the dairy, meat, dietary supplement, brewing and beverage industries to illustrate the challenges and success factors associated with IMES implementation, with one case study at ECCBC detailed elaborately. Findings The research indicates that IMES, facilitated by AI, IoT and big data analytics, provides real-time visibility, predictive capabilities and adaptive solutions to production unpredictability. Examples illustrate advancements in operational efficiency, traceability, inventory reduction, waste minimization and improved process transparency. Critical success criteria include cross-functional collaboration, explicit KPI formulation, seamless system integration (e.g. with ERP), user-friendly interfaces, data quality control and workforce training. Originality/value This paper provides a comprehensive, empirically based examination that addresses gaps in the current literature concerning sector-specific requirements and operational characteristics of the Food and Beverage industry for IMES adoption. It enhances the strategic position of IMES as a crucial facilitator of next-generation manufacturing systems aligned with Industry 4.0 objectives and highlights effective integration solutions to address significant operational challenges in this domain.