Interior permanent magnet synchronous motor (IPMSM) has advantages with high power density, wide speed range, small size, and high efficiency, and is widely used in the drive system of electric vehicles. Compared to other types of motors, permanent magnet synchronous motors (PMSMs) have some irreplaceable advantages, but there are also some disadvantages. As a type of PMSM, IPMSMs have problems with large fluctuations in permanent magnet (PM) magnetic field and demagnetization. At present, irreversible demagnetization of PMs is the most serious problem faced by IPMSMs. Once irreversible demagnetization of PMs occurs, it can cause a decrease in the performance of IPMSMs and can even damage the entire drive system. This paper takes an IPMSM with 48 slots, 8 poles, and 66 kW as the research object. Based on the reasons for PM demagnetization, a PM demagnetization model is established to obtain the demagnetization law of PMs. Firstly, the magnetic properties of PM materials were described based on their characteristic curves. The demagnetization mechanism of PMs was analyzed, and the demagnetization process of PMs was studied in combination with the reasons for demagnetization. Secondly, the basic parameters and torque performance of IPMSMs were calculated and analyzed. We analyzed the demagnetization curves of PM materials at different temperatures, calculated the operating points of PMs under various working conditions, and analyzed whether PMs undergo irreversible demagnetization based on the relationship between the operating points of PMs and the knee points of demagnetization curves. A high-fidelity electromagnetic–thermal coupling simulation model has been established, combined with the characteristics of electric vehicle driving conditions, to accurately characterize the temperature rise distribution and electromagnetic parameter changes of IPMSMs under different operating conditions and achieve multi-physics field collaborative analysis. Finally, a finite element model is adopted to simulate uniform and local demagnetization of PMs, and the changing characteristics of motor performance parameters under demagnetization are summarized. Different magnitudes of d-axis reverse current are applied as demagnetization excitation to analyze PM behaviors under various demagnetization degrees. The variations in magnetic flux density, output torque, and no-load back electromotive force (EMF) before and after demagnetization are simulated and analyzed. For the investigated motor and specific magnet grade, this work summarizes the irreversible demagnetization characteristics and corresponding practical judgment references.
Niu et al. (Fri,) studied this question.