Study on the Influence of Sediment Particle Size on Sediment Wear and Energy Dissipation of Impulse Turbine Nozzles

Hydropower is a crucial component of renewable energy, and sediment erosion is a key factor affecting the operation of impulse turbines, with erosion inside the nozzle being particularly prominent and leading to reduced unit efficiency. This paper investigates the distribution patterns of energy dissipation and erosion locations inside the nozzle under varying particle sizes, based on numerical simulation and entropy production theory. The results indicate that small particle sizes (0.02 mm) exhibit good fluidity, uniform flow velocity distribution, and a small high-entropy-production region. As particle size increases (0.1 mm, 0.3 mm), fluidity gradually deteriorates, the flow field becomes more turbulent, and the high-entropy-production region expands. When the turbulent kinetic energy exceeds 10 m2/s2, the entropy production rate increases sharply. A significant negative correlation is observed between entropy production rate and erosion rate; smaller particle sizes correspond to more severe erosion. Erosion on the needle is primarily due to friction, while erosion on the nozzle is primarily due to impact. High erosion levels on both the nozzle and needle are concentrated within a particle velocity range of [80, 100], and the erosion rate within this speed range shows a sharp upward trend.