Multi-PCM Lime Mortars Incorporating Polymer-Shell and Form-Stable Phase Change Materials for Energy-Efficient Building Envelopes

This study investigates the design and performance of lime mortars incorporating multi-phase change material (multi-PCM) systems as thermally responsive rendering materials for building-envelope applications under variable conditions. Moving beyond conventional single-PCM lime mortar approaches, this work proposes a controlled multi-PCM design framework in which a fixed total PCM dosage is distributed across selected phase-transition windows. Mortars combining PCMs with different transition temperatures (5–25 °C and 18–25 °C) were produced using two PCM types: silica-supported form-stable systems and polymeric-shell microencapsulated systems supplied as powders or aqueous slurries. All formulations contained 20% PCM and were optimized with polymeric additives, including a polycarboxylate ether-based superplasticiser and a starch-derived adhesion enhancer, to ensure suitable workability and applicability as rendering materials. Microstructural analyses showed that form-stable PCMs generated more heterogeneous pore structures, whereas polymeric-shell microencapsulated systems maintained pore structures similar to PCM-free mortars. Mortars containing metakaolin exhibited enhanced mechanical performance and durability, in some cases outperforming reference mortars, highlighting the importance of matrix refinement in the successful incorporation of multi-PCM systems. Thermal characterization revealed that form-stable systems produced broader phase transitions due to component interactions, while polymeric-shell microencapsulation preserved distinct transitions and enabled a wider, more controllable activation range. Under dynamic thermal conditions (−10 to 50 °C), all multi-PCM mortars demonstrated effective temperature buffering, achieving reductions of up to 1.5 °C during heating and 1.1 °C during cooling. Environmental and economic analyses highlighted that the benefits of PCM incorporation depend on matching PCM transition temperatures to specific climatic and application requirements. These findings position multi-PCM lime mortars as a promising route towards climate-adapted, thermally responsive renders with distributed and tailorable activation profiles.