Voltage-Controlled Active Preload Adjustment of an Ultrasonic Traveling Wave Motor Under Thermal Vacuum Conditions

This study presents numerical and experimental investigations of a voltage-controlled active preload adjustment system for an ultrasonic traveling wave piezoelectric motor intended for potential use in space-related systems. The proposed preload system consists of two ring-shaped piezoceramic elements driven by a DC voltage of up to 300 VDC. The passive conical spring provides the nominal rotor preload, while the piezoelectric ring stack enables open-loop remote fine adjustment of the stator–rotor contact force by modifying the axial compression of the spring. Finite element simulations were performed over a temperature range from −25 °C to 55 °C to evaluate the electromechanical response and thermal sensitivity of the preload system. The numerical results indicated that the active preload system can generate a simulated preload force variation of approximately 0.47 N at 300 VDC, corresponding to approximately 21.4% of the nominal initial preload force of 2.2 N. Experimental tests were conducted in a thermal vacuum chamber at a pressure of 5.6 × 10−6 mbar. The measured displacement of the piezoceramic preload stack ranged from 0.33 µm to 2.36 µm and showed good agreement with the numerical displacement results. Motor speed measurements demonstrated that increasing the preload-control voltage from 0 to 300 VDC resulted in an average angular speed increase of approximately 17–20 RPM, depending on temperature. The results demonstrate that the proposed system can provide compact open-loop preload fine adjustment under thermal vacuum conditions, with preload force variation supported by FEM estimation and experimentally validated displacement response.