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In welding, the resulting weld-seam geometry may vary significantly although using constant process parameters and steels with the same material number. One likely reason for this are small variations in the concentration of sulfur, phosphorus, oxygen, and other chemical elements that are well within the tolerance of the standard of a specific alloy. These substances act as surfactants and even marginal changes strongly effect the temperature-dependent coefficient of surface tension. In simulations of conventional electric arc welding and laser heat conduction welding, the effect of the temperature-dependent coefficient of surface tension (Marangoni effect) has been identified as one of the primary driving forces of the liquid melt. In laser deep penetration welding simulations this effect has been widely neglected, so far. In this contribution, simulations of flow fields in the weld pool resulting from different temperature dependencies of the coefficient of surface tension are presented. The simulations show the same effect in laser deep penetration welding that is already known in gas tungsten arc welding. Consequently, it becomes clear that the chemical specifications for many steel alloys are too crude for reliable predictions of the seam geometry in laser deep penetration welding.
Fuhrich et al. (Mon,) studied this question.