Rubber-Toughened Epoxies: A Critical Review

Epoxy resins have been used as structural materials since the late 1940s. Despite their desirable properties such as high strength, excellent creep resistance, and good adhesion, they suffer from low fracture energy. Rubber modification as a major toughening approach to overcome the inherent brittleness of epoxy polymers was introduced during the early 1970s. Since then, a large number of investigations have been conducted to elucidate different aspects of rubber-toughened epoxies. The present work is a critical review of the field focusing on the important parameters affecting rubber-toughening. The studies reviewed are classified in five categories including roles of matrix ductility, rubber concentration, blend morphology, particle cavitation, and particle/matrix interface. It has been tried to provide an in-depth view of the state-of-the-art knowledge in the field and to direct future studies towards exploring new approaches for toughening of epoxy polymers.