Computationally Efficient Thermal Analysis of a Low-Speed High-Thrust Linear Electric Actuator With a Three-Dimensional Thermal Network Approach

Permanent-magnet synchronous linear motors (PMSLMs) are more and more frequently used as all-electric direct-drive actuators in those applications where a force needs to be developed along a fixed direction. In this paper, an accurate 3-D thermal model of a PMSLM is derived through a lumped-parameter network approach which exploits all the symmetries in the actuator structure to maximize the spatial density of nodes. Numerically efficient techniques are then proposed to solve the thermal network analytically. Some experimental validations are finally presented based on the thermal testing of a laboratory prototype.