Three Parts Modulation and Hybrid DC Capacitor Voltage Balancing for a Single-Phase Two-Leg Five-Level NPC Inverter

Capacitor voltage unbalance in neutral point clamped (NPC) multilevel inverters is an inherent challenge and has a severe effect on five and higher level inverters. Current modulation-based voltage balancing schemes for five-level NPC inverters require a high number of switching, especially at high modulation index operations. Moreover, hardware-based voltage balancing techniques come with a high component count. In this article, we propose a unique three-part modulation technique combined with a hybrid voltage balancing approach to reduce switching losses and maintain voltage balancing. The modulation is composed of different carrier-based modulations, while the hybrid balancing scheme combines modulation-based and hardware-based balancing techniques. Comparative switching-loss analysis demonstrates a reduction in inverter switching associated with the modulation. While the voltage unbalance characteristics of the modulation are determined considering linear loading conditions. Furthermore, balancing capacity analysis and switching-loss re-evaluation are used to justify the hybrid balancing performance. The concept verification uses MATLAB–Simulink simulation and hardware experiments on a five-level single-phase NPC inverter setup operated at different modulation index and power factor conditions.