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August 19, 2026Journal of Innovative Science and Engineering (JISE)Open Access

The Effect of Fin Parameters on Cooling of Lithium-ion Batteries: Numerical Analysis and Optimization

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Authors

OKOrhan KalkanFDFatih Demir

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Overview

Numerical optimization demonstrates that increasing fin count effectively reduces maximum temperatures in lithium-ion batteries, suggesting viable passive thermal management for high-discharge rates.

Key Points

  • Investigate the impact of fin geometric parameters—including diameter, thickness, and count—on passive cooling performance in cylindrical lithium-ion batteries at high discharge rates and identify optimal configurations.
  • Conducted numerical simulations of a cylindrical lithium-ion battery operating at a 5C discharge rate across varying fin diameters (20–36 mm), thicknesses (0.5–2 mm), and quantities (3–9 fins).
  • Applied the I-optimal algorithm via the Response Surface Method to evaluate trade-offs and optimize objective functions including maximum temperature, average temperature, temperature homogeneity, and total mass.
  • Increasing the number of fins from 3 to 9 reduced maximum battery temperature by 6.0% and temperature difference by 36.3%, showing greater thermal homogeneity improvement than increases in diameter or thickness.
  • Increasing fin diameter reduced maximum temperature by 3.4% but increased mass by 12.2%, while increasing thickness decreased maximum temperature by 2.2% but increased mass by 21%.
  • Multi-objective optimization established an optimal configuration of 32.4 mm diameter, 1.35 mm thickness, and 9 fins, maintaining battery operating temperature below 349 K.

Cite This Study

Kalkan et al. (2026) studied this question.

synapsesocial.com/papers/6a85636403308d306e2d68e1https://doi.org/10.38088/jise.1927130
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