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August 19, 2026International Journal of Productivity and Performance Management

Optimization of semi-automated assembly line operations for enhanced operational efficiency and environmental sustainability

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Authors

XLXin Yuan LeeJPJoshua PrakashMGMosè Gallo

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Overview

Case study demonstrates a 32% efficiency boost and 70% idle time reduction in a semiconductor plant, indicating effective operational and carbon footprint optimization.

Key Points

  • To develop and evaluate a structured framework that simultaneously improves operational efficiency and environmental sustainability in semi-automated assembly line processes.
  • Implemented a five-stage framework (Identify, Data Collection, Investigate, Optimization, and Monitor) within a semi-automated semiconductor manufacturing facility.
  • Integrated a Smart Andon Dashboard, a Manufacturing Execution System, and the Analytic Hierarchy Process (AHP) to identify and prioritize process improvements.
  • Achieved a 32% improvement in operational efficiency across assembly operations.
  • Decreased machine idle time by 70%, yielding substantial reductions in energy consumption and greenhouse gas emissions.
  • Demonstrated measurable resource conservation and carbon footprint mitigation by optimizing non-bottleneck assembly stages.

Cite This Study

Lee et al. (2026) studied this question.

synapsesocial.com/papers/6a85640f03308d306e2d795fhttps://doi.org/10.1108/ijppm-12-2024-0863
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