What question did this study set out to answer?

This research aims to optimize assembly line efficiency by utilizing intelligent operator rotation and balancing resource utilization.

April 18, 2026Journal of Manufacturing and Materials ProcessingOpen Access

Simulation-Based Optimization of Assembly Line Efficiency Through Intelligent Operator Rotation and Resource Utilization Balancing

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Authors

VKVladimír KotradyTechnical University of Košice PGPeter GabšturTechnical University of Košice MKMarek KočiškoSeat (Spain)

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Implication

Simulation demonstrates improved production efficiency through resource utilization balancing in manufacturing systems, suggesting effective optimization strategies.

Key Points

This research aims to optimize assembly line efficiency by utilizing intelligent operator rotation and balancing resource utilization.
Developed a digital model of the manufacturing system in FlexSim simulation environment.
Analyzed production conditions, control logic, resource interactions, and material flow.
Identified bottlenecks and inefficient resource utilization through graphical and quantitative reports.
Proposed an optimization strategy of operator rotation to enhance overall system efficiency.
Verified modifications via simulation experiments to ensure production capacity sustainability.
Simulation confirmed improved human resource utilization with operator rotation.
Operational costs were reduced through effective optimization measures.
Maintained required production capacity while enhancing efficiency.

Cite This Study

Kotrady et al. (2026) studied this question.

synapsesocial.com/papers/69e3215140886becb65407ff https://doi.org/10.3390/jmmp10040132

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Implication

Simulation demonstrates improved production efficiency through resource utilization balancing in manufacturing systems, suggesting effective optimization strategies.