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August 22, 2026Journal of Robotics and MechatronicsOpen Access

Unit-Assembly Module Design Enabling Easy Disassembly and Automatic Assembly for Recyclable Robots

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Authors

XCXingyan ChengGuiyang Medical UniversitySWShuangyu WANGThe University of TokyoJSJunichiro ShiomiTokyo University of Technology

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Implication

Experimental study demonstrates tool-less disassembly and automated robotic assembly in modular robot units, highlighting a practical pathway for sustainable robotics.

Key Points

  • To develop a recyclable robot module architecture that allows tool-less manual disassembly and vision-guided automated assembly without sacrificing mechanical or thermal performance.
  • Partitioned a robot module into nine functional units across drivetrain, cooling, and control subsystems connected via magnetic docking, magnetic dowels, and mortise-and-tenon joints.
  • Constructed an automated assembly testbed utilizing a 4-DOF robotic arm integrated with a YOLOv8 vision system.
  • Evaluated drivetrain positioning accuracy, active cooling performance, and robotic assembly efficiency across the releasable interfaces.
  • Enabled non-destructive disassembly of all nine functional units in eight pull or slide operations, allowing clean material sorting and reuse of high-value components.
  • Maintained stable drivetrain operation with a settling time of ~0.9 s and steady-state error of ~1%, while active cooling restored motor temperature to baseline within 200 s.
  • Demonstrated automated robotic assembly of representative releasable interfaces using a YOLOv8 vision pipeline achieving an mAP50 of 0.828.

Cite This Study

Cheng et al. (2026) studied this question.

synapsesocial.com/papers/6a895f2aca7ade938187dab0https://doi.org/10.20965/jrm.2026.p1139
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