Influence of Polarization Temperature and Time on the Electromechanical Performance of Commercial PZT-4 Ceramics

Commercial lead zirconate titanate (PZT) ceramics are widely employed in electromechanical devices due to their excellent piezoelectric response and operational stability. This study investigates the influence of polarization temperature and time on the electromechanical performance of commercial Sparkler PZT-4 (Navy Type I) ceramics. Samples were compacted, sintered at 1230 °C, and polarized under temperatures ranging from 80 to 110 °C for 2, 8, and 15 min using a constant electric field of 3.0 kV/mm. Microstructural, physical, and crystallographic analyses confirmed the successful processing of the ceramics, yielding an apparent density of 7.68 g/cm3, relative density of 96.02%, and the predominance of the tetragonal Pb(Zr,Ti)O3 perovskite phase. Electromechanical characterization revealed a strong dependence of the piezoelectric coefficient (d33) and electromechanical coupling factor (Kp) on the polarization conditions. Maximum values of d33 = 325.8 pC/N and Kp = 0.509 were obtained under elevated temperatures and longer polarization times. A phenomenological Avrami approach indicated faster apparent domain alignment at higher temperatures, while ANOVA and Tukey tests confirmed the significant influence of polarization parameters on the electromechanical response. The results identify favorable polarization conditions for commercial PZT-4 ceramics used in sensors, actuators, and ultrasonic transducers.