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August 27, 2026Applied Thermal EngineeringOpen Access

A vision for second-life battery applications in the power sector: challenges and opportunities

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Authors

RGRui GeXWXiaolin WangMNMichael NegnevitskyUniversity of Tasmania

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Implication

Review demonstrates non-linear thermal runaway risks in second-life electric vehicle batteries, highlighting the need for aging-pathway-aware safety grading and adaptive thermal management.

Key Points

  • Evaluate technological, thermal safety, and regulatory barriers to repurposing retired electric vehicle batteries for grid-scale energy applications.
  • Reviewed literature across state of health (SoH) predictive modeling, thermal management systems, and regulatory policies.
  • Assessed battery degradation mechanisms and thermal runaway vulnerability across different cell aging pathways and abuse conditions.
  • Thermal safety does not follow a monotonic relationship with state of health, as mildly aged cells can show higher thermal runaway susceptibility than fresh or deeply aged cells.
  • Proposed an aging-pathway-aware thermal-safety grading framework coupled with safety-adaptive thermal management to enable safe, large-scale deployment.

Cite This Study

Ge et al. (2026) studied this question.

synapsesocial.com/papers/6a8fe94110c91c1e92620d60https://doi.org/10.1016/j.applthermaleng.2026.132916
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