Repetitively pulsed atmospheric pressure discharge treatment of rough polymer surfaces: I. Humid air discharges

Plasmas generated at atmospheric pressure are used to functionalize the surfaces of polymers by creating new surface-resident chemical groups. The polymers used in textiles and biomedical applications often have non-planar surfaces whose functionalization requires penetration of plasma generated species into sometimes complex surface features. In this regard, the atmospheric pressure plasma treatment of a rough polypropylene surface was computationally investigated using a two-dimensional plasma hydrodynamics model integrated with a surface kinetics model. Repetitively pulsed discharges produced in a dielectric barrier–corona configuration in humid air were considered to affix O. Macroscopic non-uniformities in treatment result from the spatial variations in radical densities which depend on the polarity of the discharge. Microscopic non-uniformities arise due to the higher reactivity of plasma produced species, such as OH radicals, which are consumed before they can diffuse deeper into surface features. The consequences of applied voltage magnitude and polarity, and the relative humidity on discharge dynamics and radical generation leading to surface functionalization, are discussed.