Fabrication of Al7075/TiB2 Surface Composite Via Friction Stir Processing

In this work friction stir processing was utilized to successfully disperse and embed TiB2 particles with global size of 2.62 μm in Al 7075. The effects of rotational and traverse speeds with two FSP passes on particle distribution and microstructures were studied. Microstructure observations were carried out by employing optical microscopy and scanning electron microscopy (SEM) of the modified surface. The results showed that increasing the rotational speed caused a more uniform distribution of TiB2 Particles. Microhardness of the cross section and tensile test result were also evaluated. The microhardness values of produced composite surface raise with increasing the rotational and traverse speed and improved almost 3 times as compared with base aluminium. Tensile test result shows rising in yield strength by more than two times of base metal.