A simulation-based approach: Optimizing printed circuit board assembly lines with ARENA

We present a simulation-based method to enhance throughput and resource utilization in printed circuit board assembly lines using ARENA. This approach optimizes production by evaluating alternatives, leading to reduced costs and improved efficiency. Time simulations provide insights into supply chain dynamics and production parameters, addressing issues such as downtime and bottlenecks. The methodology allows for better resource allocation, production line reconfigurations, and long-term analysis, facilitating continuous improvement in the semiconductor industry. Ultimately, this simulation model aids in redesigning production schedules to increase availability, throughput, and reduce defect rates. This study develops a discrete-event simulation model using Rockwell Automation’s ARENA to analyze a printed circuit board assembly line. Our model allows us to investigate performance and analyze the impact of adding a second oven, as well as reducing machine preparation times by 30%.