Mechanical Properties of Mullite Investigated by Nanoindentation

The mechanical behavior of sintered mullite material was studied using nanoindentation tests. Mullite compact was obtained by cold pressing sol-gel synthesized mullite precursor powder and sintering at 1550 °C. Analysis of the microstructural parameters and phase composition was done by XRD (X-ray diffraction) and SEM-EDS (scanning electron microscopy with energy dispersive X-ray spectrometry). A Berkovich indenter was employed for nanoindentation measurements at various loads (1000-9000 µN). After each test, in situ SPM (scanning probe microscopy) imaging was performed. The XRD pattern of sintered mullite displayed peaks of mullite (93.3%) and corundum (6.7%). Results revealed average values of hardness and elastic modulus of sintered mullite as 15.55 GPa and 174.37 GPa, respectively. Moreover, nanoindentation results indicated that mullite follows the Hall-Petch hardening relation due to the presence of grains with a size range of 0.2-2 µm. Indentation in areas with smaller grains exhibits higher hardness values. Post-test SPM images disclosed the presence of pile-ups around the indents, which were formed under loads higher than 3000 µN.