Optimizing Bilayer Electrolyte Thickness Ratios for High-Performing Low-Temperature Solid Oxide Fuel Cells

Bilayer electrolytes for low-temperature solid oxide fuel cells (LT-SOFCs) offer the potential for higher power density by lowering the ohmic area specific resistance (ASR) and increasing the open circuit voltage (OCV) of mixed ionic/electronic conducting (MIEC) type electrolyte (e.g., GDC). However, optimizing the bilayer electrolyte thickness ratio is essential to achieve high power densities at low-temperatures (650 °C–500 °C). Herein we provide a systematic study of GDC/YCSB bilayer thickness ratios on anode-supported LT-SOFCs. In all cases the bilayer maximum power density (MPD) is higher than single-layer GDC based cells with reduced ohmic ASR values. Specifically, a high MPD of ∼1 W cm −2 at 650 °C was achieved on a GDC(20 μ m)/YCSB(12 μ m) bilayer electrolyte based SOFC, which is 62% higher than single-layer GDC based SOFC (0.64 W cm −2 ) operating on humidified H 2 as fuel. Such enhancement is due to the 9.3% improvement in OCV and 36% reduction in ohmic ASR values with the addition of the YCSB layer. The reduction in ohmic ASR of the bilayer electrolyte SOFCs is due to an increase of GDC electrical conductivity caused by the lower pO 2 at the YCSB/GDC interface which must be considered in optimizing the thickness ratio of the bilayer electrolyte for achieving higher power density LT-SOFCs.