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August 15, 2026Rapid Prototyping Journal

Additive manufacturing of hydroxyapatite/3Y-ZrO2 bioceramics by digital light processing: enhanced mechanical strength, cytocompatibility, and antibacterial performance for potential load-bearing bone repair

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Authors

RDRuken DasBABülent AktaşHAHatice Gumushan Aktas

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Overview

In vitro material study demonstrates enhanced mechanical strength, cytocompatibility, and antibacterial efficacy in 3D-printed bioceramic scaffolds, highlighting potential for bone repair.

Key Points

  • To develop and evaluate 3D-printed hydroxyapatite bioceramic scaffolds reinforced with yttria-stabilized zirconia and coated with chitosan for load-bearing bone tissue regeneration.
  • Fabricated hydroxyapatite/3Y-ZrO2 scaffolds using digital light processing (DLP) additive manufacturing followed by sintering at optimized temperatures up to 1250 °C.
  • Characterized phase composition and microstructure using XRD and scanning electron microscopy, alongside compressive, flexural, and fracture toughness testing.
  • Assessed in vitro cytocompatibility using 14-day osteoblast viability assays and evaluated antibacterial performance of chitosan coatings against S. aureus and E. coli.
  • The optimized HZ-3 scaffold sintered at 1250 °C achieved a compressive strength of 285.36 MPa, flexural strength of 26.02 MPa, fracture toughness of 1.18 MPa·m½, and relative density of 93.9%.
  • Osteoblast viability reached up to 98.67% after 14 days of culture, confirming cytocompatibility across porous networks (>500 µm pores, >90% porosity).
  • Chitosan-functionalized surfaces reduced bacterial adhesion by 99.1% for Staphylococcus aureus and 90.7% for Escherichia coli.

Cite This Study

Das et al. (2026) studied this question.

synapsesocial.com/papers/6a8019bb75c2e31742c85db1https://doi.org/10.1108/rpj-02-2026-0087
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