Study of the mechanical properties of mica‐filled polypropylene‐based GMT composite

Mica‐filled polypropylene (PP)‐based GMT (PP–mica–GMT) was prepared by a double‐belt press and its mechanical properties were tested. The effect of the mica content on the mechanical properties of PP–mica–GMT was investigated. It was found that with a lower mica content in matrix the tensile and flexural properties were improved; however, at a high mica content level, the tensile and flexural properties decreased. With respect to the impact strength, there is a maximum value at an approximate 20 wt % mica content level. These results were attributed to the influence of mica on fiber–matrix adhesion. It is most likely that low mica content enhances fiber–matrix adhesion; however, high mica content is unfavorable to fiber–matrix adhesion. Maleic anhydride‐grafted PP (MPP) was used to enhance the fiber–matrix adhesion at a higher mica loading level for PP–mica–GMT. With increasing MPP content in the matrix, the tensile properties were significantly improved, whereas the Izod impact strength decreased. In addition, with 5 wt % MPP and 40 wt % mica in the PP matrix formulation, the effect of the mica particle size and glass fiber content on the mechanical properties of PP–mica–GMT was investigated.