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August 20, 2026Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture

Multi-objective process parameter optimization for GH2132 superalloy milling based on IPSO-BP neural network

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Authors

DLDongwei LiJHJiahao HuangLHLin Huang

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Overview

Experimental study demonstrates improved milling efficiency and tool life in GH2132 superalloy, highlighting optimal machining parameters.

Key Points

  • To optimize milling process parameters for GH2132 superalloy using an improved particle swarm optimization-backpropagation neural network (IPSO-BP) to balance material removal rate and tool wear rate.
  • Coupled a Back Propagation Neural Network with an Improved Particle Swarm Optimization (IPSO-BP) algorithm to build a multivariate predictive model.
  • Used an orthogonal experimental design to compare the IPSO-BP model against standard BP neural networks and standard factory empirical baselines.
  • Formulated a fitness function combining material removal rate and tool wear rate to solve for optimal cutting parameters (cutting speed, feed rate, and depth of cut).
  • Determined optimal milling parameters: cutting speed v = 30.23 m/min, feed rate f = 0.038 mm/rev, and depth of cut a_p = 0.35 mm.
  • Achieved a validation error of 4.21% for the tool wear rate under the optimized parameters.
  • Observed superior topographical surface uniformity compared to traditional factory empirical settings.

Cite This Study

Li et al. (2026) studied this question.

synapsesocial.com/papers/6a86b5ff8a91293e6a1cda14https://doi.org/10.1177/09544054261477627
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