Electrical and Mechanical Properties of Thermoplastic Polyurethane and Polytetrafluoroethylene Powder Composites

To determine the possibility of using polytetrafluoroethylene (PTFE) powder as reinforcing filler in the thermoplastic matrix, the thermoplastic polyurethane (TPU) as the matrix and PTFE powder as reinforcing filler were used to prepare a particulate reinforced composite, in order to determine testing data for electrical and mechanical properties of the composites according to the filler loading in respect to TPU polymer matrix. The TPU and PTFE powder composites were prepared by the milling TPU with 2.5, 5, 7.5, and 10 wt% of PTFE powder in a two roll mill and the milled material is compression moulded to make sheets. From the sheets, the test specimens were made and tested for electrical properties—dielectric strength, dielectric constant, surface, and volume resistivity; fire resistance—rate of burning; mechanical properties—tensile strength and elongation, impact strength, hardness; density and melt flow index. The incorporation of PTFE powder has significantly improved the electrical properties—dielectric strength, dielectric constant, surface and volume resistivity; and fire resistance—rate of burning of thermoplastic polyurethane. However, the tensile strength decreased from 24.91 to 14.71 MPa and tensile elongation increased from 620 to 772 percentage.