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We investigate ion beam etching that uses a planarizing film for smoothing copper surfaces with nm-order roughness. Copper surfaces were cut using a turning machine with a single-crystal diamond tool to prepare mirror surfaces as workpieces. Then, the surfaces were coated with photoresist, and etched using ion beams with an appropriate incidence angle. As a result, tool marks exhibited on the turned surfaces were removed, and the surfaces with a smoothness of nm order were further improved by the ion beam process.
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Frost et al. (2007) studied this question.
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